Eaglemaster’s certified shot peening services leverage controlled compressive stress to extend fatigue life and prevent failure of metal components.
Shot peening is a cold working process that uses spherical shot propelled at a part’s surface to impart compressive stress while relieving tensile stress. Valued across a wide variety of industries including the aerospace, automotive and industrial sectors, shot peening helps increase component lifespan, improve the fatigue life of high-stress metal parts and prevents cracking, stretching and similar types of stress corrosion.
Spherical media called shot is propelled at high velocity toward the surface of metal parts. The resulting impact creates microscopic dimples. The formation of a dimple requires the surface to yield tension, while the structure of the material tries to reform the original shape, producing the hemisphere of cold-worked material highly stressed in compression below the dimple.
Shot peening is a process designed for repeatability and consistency throughout high-production runs. Additionally, Eaglemaster’s experts can refine our shot peening process to meet standardized industry specifications (like AMS or MIL) or customer requested specifications.
There are a few different types of media materials used in shot peening: glass, ceramic, steel and stainless steel. The type of media is determined by the material of the part, its geometry and the required intensity to achieve the required stress relief, and resulting fatigue and cracking resistances. The size of the media is also important, as it affects the depth of the compressive layer, general coverage area and resulting material finish.
At Eaglemaster, we collaborate with clients to select the ideal media type and size based on application and specification requirements. We are experienced in developing shot peening processes for parts that will be put to use in all types of critical industries, including solutions tailored to unique components.
There is no avoiding that shot peening will create deformations in the material surface. The process is designed to create controlled deformations. As a byproduct, the surface of the material will be rougher than a non-shot peened part. However, the many benefits of improved fatigue performance often outweigh the tradeoff of surface roughness, especially when strategic mitigating steps are used. By choosing the right type and size of media, as well as refining the intensity at which the shot is propelled, Eaglemaster can control the resulting surface finish after shot peening. We can even meet the highly precise engineering specifications for components in the demanding industries like aerospace.
Shot peening is often a required step for parts going into high-stress applications. This is because the shot peening process helps prevent component failure while improving reliability and durability. Parts that do not go through tensile stress relief and compressive stress strengthening are much more likely to succumb to fatigue, cracking and corrosion, which can cause critical issues during use.
There are many direct benefits of the shot peening process, including:
For critical components in harsh or high-intensity environments, shot peening is a must. Eaglemaster’s certified shot peening processes are proven to provide significant benefits for these types of parts and our experts are always ready to help you find a shot peening solution for your unique application.
Many components and parts across many applications and industries can benefit from shot peening. Eaglemaster is capable of providing shot peening solutions for all types of industries, such as:
Eaglemaster has been a leader in metal finishing since 1988, providing expertise and top-quality results for all kinds of businesses. Our certified shot peening services can be tailored to meet AMS, MIL and custom specifications, depending on the exact needs of your parts. With high-volume capabilities, fast turnaround times, reliable and on-time delivery, repeatable and documented processes and environmentally safe practices, Eaglemaster is the proven choice for your shot peening and other metal finishing needs.
Over 30 years of experience in metal finishing and shot peening
Solutions tailored to your unique parts
Fast, on-time service and easy local delivery
Comprehensive support and competitive pricing
Partner with us to get expert support and premium shot peening for your metal components. Get in touch for free samples and answers to any questions you may have. Ready to get started? Reach out to request a quote.
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